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- Path: sparky!uunet!haven.umd.edu!mimsy!cbnewsb.cb.att.com
- From: osan@cbnewsb.cb.att.com (Mr. X)
- Newsgroups: rec.guns
- Subject: Re: brass guns??
- Message-ID: <1993Jan23.050204.12029@cbfsb.cb.att.com>
- Date: 23 Jan 93 15:59:33 GMT
- Sender: magnum@mimsy.umd.edu
- Organization: Twilight Zone
- Lines: 90
- Approved: gun-control@cs.umd.edu
-
- In article <1993Jan14.172501.10256@henson.cc.wwu.edu> n9020351@henson.cc.wwu.edu (James Douglas Del-Vecchio) writes:
-
- #It got me thinking, if I were in the shoddy firearms business,
- #and I wanted to make guns out of brass, say the same mixture
- #that cases are made of: it seems like good stuff, would that
- #put me in the same league as sleaze dealers like Davis and
- #Jennings?
-
- If you used cartidge brass, you'd be sleaze, no question
- about it. The formulations known loosely as "cartridge brass"
- are designed to be soft and malleable. This is so that the
- cases can be drawn and machined with high quality and low cost.
- Drawing dies of the type used to draw cases undergo high pressures
- as it is. A stronger brass would be harder on the dies, would
- probably not draw well due to work hardening and would probably
- cost more to begin with. The harder alloys don't all machine that
- well unless annealed and you don't want your cases annealed at the
- head, precisely where the machining is done.
-
- #I would want to think that I would be different from
- #them somehow, of course.
-
- Sure Jim, suuuuuuuuuuuuuuuuuure...
-
- #What are the properties of brass vs standard zinc "capgun
- #and 25acp alloy" potmetal?
-
- Most bronzes (other name form brass, contrary to myth) will be stronger
- that zinc and its alloys. One passible exception is Zamak. I've made a few
- castings using this metal and it did not impress me AT ALL. Pretty cheap
- stuff. I was surprised that it was strong enough to use in a gun. I also
- noticed that I have not seen anything bigger than a .25 or .32 using this
- material. Are there any, say, 9mm or 380 ACPs out there that are made of this?
- The idea gives me the willies, but who knows, maybe it is safe.
-
- #
- #I assume there is a strength difference, and hopefully there
- #is a cost advantage over steel. This would be cast and low
- #volume.
-
- Brass is generally sognificantly more expensive than steel, but
- of course there are exceptions. I am not so familiar with barrel
- materials, but I suppose they might more expensive than your typical
- bulk mild steel, though I would not know how much of the extra
- cost would be in the metal itesl as opposed to the processing costs.
-
- At any rate, the types of brass that I think you would probably
- want to use would be fairly expensive. Phosphor bronze is very
- strong stuff, casts beautiifully and is work hardenable, if not
- heat treatable (I could look this up). However, it MIGHT be too
- brittle. I don't believe it will get over an Rc hardness of 35 or 40,
- but at peak hardness the interstitial bonds in the crystalline
- structure of the metal are full of tensions and I am not sure if this
- would not cause a toggle type of failure in a barrel rather than
- a bulge.
-
- Another material that would probably be an EXCELLENT barrel choice
- would bt Berylco Nickel-440(tm). A 2% Beryllium alloy of nickel.
- This stuff is STUPENDOUSLY straong and can be solution treated
- (basically a T6 treatment == solution tratment and precipitation
- hardening) , work hardened and artificailly aged (basically a
- stress relieving procedure) to an Rc hardness of ~52-55 which is
- harder that most kitchen knives. It would be stain free, a good
- heat sink and stable. Main draweback is cost which runs around
- $25-50 per POUND (depending on the Beryllium market which is a bit
- weird, as I understand). It is also NOT a free machining alloy,
- i.e. you would probably need some fairly exotic tooling in order
- to get good finishes, which means either diamond tools or thin
- film diamond coated carbides or Cubic Boron Nitride (CBN). In either
- case this gets expensive. Also you might run into trouble with the
- finish grinding processes since nickel is nonferrous, which means
- it might tend to glaze wheels. The beryllium may mitigate this, I
- am not sure. Metals like Aluminum and Titanium and brass & copper
- are nearly impossible to grind as the wheels load up almost instantly
- in most cases. Titianium is really lousy to work with, but I digress.
-
- I have not machined N440, but I have machined its beautiful sister
- Be copper. What a BITCH!! BeCu has the most God awful habit of tearing
- at the surface and wearing tools out (high speed steel, i.e.) Almost
- impossible to get a good finish. My foster father, the finest most
- incredible machinist (instrument maker) ever to walk the earth knew
- how to machine this stuff perfectly. He told ne it is all in the
- they way the tool is ground and your speeds and feeds. But...
-
-
- So, Yes I'm sure you could make brass guns, but I am not sure they
- would be any cheaper. They sure look nice though!
-
- -Andy V.
-
-